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파이프 자동용접기
고정된 파이프의 원주(Orbit)를 따라 가이드링을 설치해 놓고 용접토치가 그 위를 주행하면서 자동용접되도록 한 장치를 말하는데, 이러한 용접법을 "오비털용접(Orbital Welding)" 또는
"파이프자동용접"이라고 부릅니다. 이 용접법은 파이프 뿐 아니라 탱크나 벳셀 등의 자동용접에도 활용되고 있습니다.
 제살용접
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Magnatech 제품
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C-2.5, C-5, C-5, C-10,
C-25, C-35, C-45
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Prai 제품
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M41, M42
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Model
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M41
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M42
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Range
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External Diameter 25 - 115 mm
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External Diameter 6 - 38 mm
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Welding Procedure
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TIG
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TIG
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Welding Position
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Horizontal, Vertical, Inclined
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Horizontal, Vertical, Inclined
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Welding Current
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Max 120 A
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Max 100 A
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Main Body
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Water Cooled
|
Water Cooled
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Ground
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Contact on Clamps
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Contact on Clamps
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Rotation motor
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18 VDC Motor with Tacho
Feedback
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18 VDC Motor with Tacho
Feedback
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Rotation Speed
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Min
0,3 rpm
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Min
0,5 rpm
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Max 2,0 rpm
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Max 6,0 rpm
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Electrode
Diameter
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1,6
- 2,4 mm
|
1,6
- 2,4 mm
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(Standard 2,4
mm)
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(Standard 2,0 mm)
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Weight
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4
Kg
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3
Kg
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(without Cable)
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(without Cable)
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Option
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Water Cooled Clamps
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Water Cooled Clamps
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| < M41> |
 |
| < M42> |
 |
3T이하 용접
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Magnatech제품
|
R-1, R-2, R-3, E-Head
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Prai제품
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M33, M34, M35, M36, M39
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| < E-HEAD> |
 |
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Model
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M33
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M34
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M35
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M36
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M39
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Torch Position Control
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Pulse Emitter
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Pulse Emitter
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Pulse Emitter
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Pulse Emitter
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Pulse Emitter
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Range
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External Diameter 12- 46 mm
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External Diameter 12 - 46 mm
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External Diameter 12 - 51 mm
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External Diameter 50 - 102 mm
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Welding Procedure
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TIG and TIG + Filler Wire
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TIG and TIG + Filler Wire
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TIG and TIG + Filler Wire
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TIG and TIG + Filler Wire
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TIG and TIG + Filler Wire
(optional)
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Welding Position
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Horizontal, Vertical, Inclined
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Horizontal, Vertical, Inclined
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Horizontal, Vertical, Inclined
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Horizontal, Vertical, Inclined
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Horizontal, Vertical, Inclined
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Welding Current
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Max 200 A
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Max 200 A
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Max 200 A
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Max 200 A
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Max 200 A
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Horseshoe Clamp
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Water Cooled
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Water cooled
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Water Cooled
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Water Cooled
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Machine Body
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Water Cooled
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Water cooled
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Water Cooled
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Water Cooled
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Torch
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Water Cooled
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Water cooled
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Water Cooled
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Water Cooled
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Water Cooled
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Supply of Gas,
Water and Current to Torch
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Self Wrapping Viton Hose
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Self Wrapping Viton Hose
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Self Wrapping Viton Hose
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Self Wrapping Viton Hose
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By multiple Viton Hose to Torch
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Rotation / Wire Motor
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18
VDC Standard with
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18
VDC Standard Motors or
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18
VDC Standard Motors or
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18
VDC Standard Motors or
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18
VDC or
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Tacho Feedback
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with Tacho Feedback
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with Tacho Feedback
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with Tacho Feedback
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Tacho (on request)
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Rotation Speed
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Min
0,3 rpm
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Min
0,3 rpm
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Min
0,3 rpm
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Min
0,3 rpm
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0,3 - 2,0 rpm
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Max 2,0 rpm
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Max 2,0 rpm
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Max 2,0 rpm
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Max 2,0 rpm
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Wire Speed
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Min
0,15 m/min
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Min
0,15 m/min
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Min
0,15 m/min
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Min
0,15 m/min
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0,15 - 1,60 m/min
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Max 1,60 m/min
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Max 1,60 m/min
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Max 1,60 m/min
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Max 1,60 m/min
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Filler Wire Feeding
Unit
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Mounted
on Machine Body
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Mounted
on Machine Body
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Mounted
on Machine Body
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Mounted
on Machine Body
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Mounted separately on Machine
Body
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(1 Kg Spool)
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(1 Kg Spool)
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(1 Kg Spool)
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(1 Kg Spool)
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Electrode Diameter
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1,6
- 2,4 mm
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1,6
- 2,4 mm
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1,6
- 2,4 mm
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1,6
- 2,4 mm
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1,6
- 2,4 mm
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(Standard 2,4
mm)
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(Standard 2,4 mm)
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(Standard 2,4)
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(Standard 2,4 mm)
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(Standard 2,4 mm)
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Filler Wire Diameter
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0,6 - 0,8 mm
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0,6 - 0,8 mm
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0,6 - 0,8 mm
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0,6 - 0,8 mm
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Overall Dimension on
Tube
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Total
80 mm,
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Total
135 mm,
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Total
135 mm,
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Total
135 mm,
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Clamp to
Electrode 65 mm
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Clamp to Electrode 120 mm
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Clamp to Electrode 120 mm
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Clamp to Electrode 120 mm
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Weight
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5,5
Kg
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5,5
Kg
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6
Kg
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7
Kg
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7
Kg
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(without
Connecting Cable)
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(without Connecting Cable)
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(without Connection Cable)
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(without
Connection Cable)
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(without Wire Unit)
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| < M33 > |
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| < M34> |
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| < M35 > |
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| < M36 > |
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| < M39 > |
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3T 이상 용접
| Magnatech제품
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D-Head, T-Head, Quickclamp(432, 433)
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| Prai제품
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M35M, M36M
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| < D-HEAD> |
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MODEL
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M35M
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M36M
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Torch Position Control
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Pulse Emitter
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Pulse Emitter
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Range
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External Diameter 31,8 - 51 mm
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External Diameter 51 - 102 mm
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Welding Procedure
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TIG + Filler Wire
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TIG + Filler Wire
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Welding Position
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Horizontal, Vertical, Inclined
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Horizontal, Vertical, Inclined
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Welding Current
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Max 200 A
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Max 200 A
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Horseshoe Clamp
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Water Cooled
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Water Cooled
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Machine Body
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Water Cooled
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Water Cooled
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Torch
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Water Cooled
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Water Cooled
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Supply of
Gas, Water and Current to Torch
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Self Wrapping Viton Hose
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Self Wrapping Viton Hose
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Rotation / Wire Motor
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18
VDC Standard Motors or
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18
VDC Standard Motors or
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with Tacho
Feedback
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with Tacho Feedback
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Rotation Speed
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Min
0,3 rpm
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Min
0,3 rpm
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Max 2,0 rpm
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Max 2,0 rpm
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Wire Speed
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Min
0,15 m/min
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Min
0,15 m/min
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Max 1,60 m/min
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Max 1,60 m/min
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Filler Wire Feeding
Unit
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Mounted
on Machine Body
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Mounted
on Machine Body
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(1 Kg Spool)
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(1 Kg Spool)
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Electrode Diameter
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1,6
- 2,4 mm
|
1,6
- 2,4 mm
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(Standard 2,4
mm)
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(Standard 2,4 mm)
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Filler Wire Diameter
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0,6 - 0,8 mm
|
0,6 - 0,8 mm
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Overall Dimension on
Tube
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Total
170 mm,
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Total
170 mm,
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Clamp to
Electrode 140 mm
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Clamp to Electrode 140 mm
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AVC Stroke
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16 mm
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22 mm
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Oscillation Stroke
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12 mm
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16 mm
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Weight
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7
Kg
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8
Kg
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(without
Connecting Cable)
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(without Connection Cable)
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| < M35M > |
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| < M36M > |
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TUBESHEET 용접
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| Magnatech 제품 |
Tubesheet(450, 550, 750)
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| Prai 제품 |
P16, P16M, P20, P21
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| MODEL |
P16 |
P16M |
P20 |
P21 |
| Welding Position |
Horizontal, Vertical |
Horizontal, Vertical |
Horizontal, Vertical |
Horizontal (Vertical) |
| Torch Position Control |
Pulse Emitter |
Pulse Emitter |
Pulse Emitter |
Pulse Emitter |
| Wedling Current |
Max 200 A |
Max 200 A |
Max 200 A |
Max 250 A |
| Current Transmission |
Lamellar Coupling |
Lamellar Coupling |
Lamellar Coupling |
Lamellar Coupling |
| Front Ring |
Stainless Steel |
|
|
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| Mandrel Support Vessel |
Stainless Steel |
Three Point Support or Front
Ring |
Stainless Steel |
Stainless Steel |
| Machine Body Cooling |
Water |
Water |
|
|
| Transmission Water, Gas |
Rotating Coupling |
Rotating Coupling |
Routating Coupling |
Rotating Coupling |
| Weight with Filler Wire
unit |
10 Kg |
11 Kg |
6 Kg |
|
| Weight without Filler
Wire unit |
8 Kg |
9 Kg |
5 Kg |
|
| Rotation / Wire Motor |
18 VDC Standard Motors
or with Tacho Feedback |
18 VDC Standard Motors
or with Tacho Feedback |
18 VDC
Standard Motors,Rotation Motor with Tacho Feedback |
24 / 18 VDC Motors with Tacho
Feedback |
| Rotation Speed |
Min
0,33 rpm |
Min
0,33 rpm |
Min
0,33 rpm |
Min
0,33 rpm |
| Max 6,0 rpm |
Max 6,0 rpm |
Max 6,0 rpm |
Max 6,0 rpm |
| Front Support |
|
|
Three Point Support |
Three Point Support |
| Torch Cooling |
|
|
Water up to Electrode |
Water Cooled |
| Torch |
|
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Adjustable on
three Axis according to Welding Geometry |
| Distance Regulation |
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Micrometrical regulation
stroke +/- 5 mm |
| Wire Speed |
|
|
|
Up to 16 m/min |
| Wire Spool |
|
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|
5
Kg Spool |
| |
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Mounted on Machine Body |
| Wire Unit |
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Rotates Coaxially with the
Torch |
| Wire Unit |
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Standard 1,0 mm |
| Weight |
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12 Kg |
| Welding Procedure |
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MIG / MAG |
| Tube Diameters |
|
|
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50
- 80 mm with Torch Inclined at 30 Degrees |
| |
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80 - 140 mm with Torch
Parallel to the Tube |
| Welding Geometries |
|
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Recessed, Flush and Protruding
Tubes |
| < P16 > |
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| < P16M > |
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| < P20 > |
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| < P21 > |
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미그용접
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PIPELINER Ⅱ- Weld Head Models 607
& 609
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Application
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Pipe size- 168mm(6.625") and larger
Pipe Wall Thickness-unlimited
Fix-TrackTM
for welding on flat and curved surfaces
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Oscillation Module(Linear)
Oscillation
Stroke Amplitude
Oscillation
Speed
Oscillation
Dwell
Cross
Seam Adjustment
|
0-5.1cm(2")
0-254cm/min. (100ipm)
0-1 second. Independently adjustable at
either oscillation stroke
endpoints.
±2.5cm(1.00")
|
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Torch Vertical Motion Module
Stroke
Speed
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6.6cm(2.625") (motorized)
152cm/min. (60ipm) maximum
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Tractor Module
Speed
Capability
Travel
Direction
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Poly-Track Propulsion (Patent Pending)
0-76.2 cm/min. (30 ipm). Higher speed
motors available
Switch selectable (on Head)
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Water-Cooled Torch
Amperage
Capability
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300 Amps Continuous. Uses standard components
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Cable Length
|
Wire Feeder on Head - 15mm (50")
Standard
Wire Feeder on Floor - 4.6mm (15")
Standrad
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Torch Adjustment Capability
Troch
Lead/Lag Adjustment
Torch
Tilt Adjustment
|
±5 Degrees (manual)
±10 Degrees (manual) - Optional
angle bracket ±45
degrees.
|
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Model
|
Axial
Length
( A )
|
Minimun
Radial
Clearance
( B )
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Overall
Width
( C )
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Weitht
|
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607
WFOF
|
37.5cm
14.75"
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24.1cm
9.50"
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34.3cm
13.50"
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9.8 kg
21.5 lbs.
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607
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59.7cm
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27.9cm
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38.1cm
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14.4kg
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WFOH
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23.5"
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11"
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15"
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31.75lbs.
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609
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38.7cm
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24.8cm
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30.5cm
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9.8kg
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WFOF
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15.25"
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9.75"
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12"
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21.5 lbs.
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609
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66.7cm
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26.7cm
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36.8cm
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14.4kg
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WFOH
|
26.25"
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10.5"
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14.5"
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31.75lbs.
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C-HEAD(제살용접)
|
단위 : mm초, (분:초)
|
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외경 |
두께 |
재질 |
아크타임 |
용접전후
총 Purge Time |
기계착탈 시간 |
포인트당
총용접시간 |
15 |
1.5 |
스텐레스강 |
50 |
20 - 30 |
15 |
1:30 |
25 |
1.5 |
스텐레스강 |
60 |
20 - 30 |
15 |
1:40 |
35 |
1.5 |
스텐레스강 |
80 |
20 - 30 |
15 |
2:00 |
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RED-HEAD(와이어 사용, SQUARE BUTT ONE-PASS용접)
|
파이프
사이즈 |
두께 |
재질 |
아크타임 |
용접전후
총 Purge Time |
기계착탈 시간 |
포인트당
총용접시간 |
40A |
2.8 |
스텐레스강 |
1:30 |
10 - 20 |
60 |
2:45 |
80A |
2.8 |
스텐레스강 |
2:30 |
10 - 20 |
60 |
3:45 |
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|
D-HEAD(또는 T-HEAD)
|
외경 |
두께 |
재질 |
아크타임 |
용접전후
총 Purge Time |
기계착탈 시간 |
포인트당
총용접시간 |
50A |
3.9 |
탄소강 |
2 |
6:00 |
5:00 |
11:00 |
100A |
6.0 |
탄소강 |
3 |
17:00 |
5:00 |
22:00 |
200A |
8.2 |
탄소강 |
4 |
45:00 |
5:00 |
50:00 |
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PIPELINER(ROOT PASS 수동용접분 제외)
|
파이프사이즈
(인치) |
스케쥴 |
두께 |
총 용착량
(kg) |
포인트당 용접시간(시간:분) |
효율100% |
효율75% |
6 - 5/8 |
40 |
7.1 |
0.36 |
0:07 |
0:12 |
10 - 3/4 |
80 |
1.1 |
1.80 |
0:34 |
0:48 |
14 |
160 |
35.7 |
10.4 |
3:17 |
4:24 |
20 |
40 |
15.1 |
3.33 |
1:03 |
1:24 |
36 |
80 |
12.7 |
4.60 |
1:26 |
2:18 |
|
 Head
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